A device that makes cutting easier - gasket cutting machine

Industry perspective
2022.06.16

  Gasket is a kind of sealing spare parts used in machinery, equipment and pipelines as long as there is fluid. It uses internal and external materials to play a sealing role. It is made of metal or non-metal plate material by cutting, punching or cutting and other processes.

gasket

  Gaskets are divided into metal and non-metallic materials. Metallic gaskets include copper gaskets, stainless steel gaskets, iron gaskets, aluminum gaskets, etc. Non-metallic materials include: asbestos gaskets, non-asbestos gaskets, paper gaskets, rubber gaskets, etc. Regardless of whether it is a metal or non-metallic gasket, although the material is different, the processing method is the same, and it needs to be made by cutting, punching or cutting. What I want to discuss with you today is the cutting and cutting of non-metallic gaskets.

  At present, a device with a high usage rate for cutting sealing gaskets is a punch press. Briefly introduce the cutting process of this equipment. Taking the sealing gasket for cutting bottle caps as an example, first of all, it is necessary to calculate the size of the gasket before making it. The corresponding mold is produced, and then the mold is opened according to the size of the gasket, and then the raw material of the gasket is put into the mold, punched by equipment, and processed into a gasket after applying pressure. Through the above introduction, it is not difficult to find that the complex process is the short board of the punch cutting gasket. A small custom requires a lot of time to process the mold, and the price of the mold is naturally not cheap. Therefore, it not only requires a lot of labor, but also additional costs. If you do small batch production customization, you can't make much money at all. Therefore, the punch cutting gasket actually limits the development and production speed to a large extent. So how can we say goodbye to the cutting method of die stamping and cut gaskets more efficiently? Next, let's talk about what convenience the gasket cutting machine can bring us.

gasket cutting machine

Parameters of automatic gasket cutting machine:

Technical parameters / model

AOL-1625

AOL-1825

Effective working area

1600x2500mm

1800x2500mm

Multi-function tool

Oscillating knife, round knife, pneumatic knife, drag knife, half cutting knife, press wheel, V-CUT Knife Tool, milling cutter, drawing marker pen, ink cartridge inkjet, cursor positioning, camera positioning edge patrol

safety devices

Four corners emergency stop, anti-collision safety device using infrared induction, safe and reliable

Cutting tool configuration Oscillating knife or drag knife or round knife 

Cutting speed

200-1200mm/s

Cutting thickness

1mm-3mm Other thicknesses can be customized according to the material

Applicable materials

It can be used to cut Silicone Rubber Fiber Cloth similar to the material, and different configurations can be selected for different materials

Material fixing method

Vacuum partition adsorption

Transmission port

Network port

Transmission system

The X\Y axis is divided into two kinds of rack or belt

rated power

11kw

Rated voltage

380V±10%/220V±10% Optional

Control System

Chinese and English LCD touch screen

Operating environment

Operating environment Temperature 0-40°C Humidity 20%-80%RH

Support file format

AI、PLT、DXF、PDF、 PCE、XML

Overall size

3600x2400x1200mm

3600x2600x1200mm

Other configuration Panasonic servo motor, high precision helical gear reducer, Taiwan Yintai rail, Germany Henryan rack, Omron sensor, Schneider low-voltage appliances, Taiwan Mingwei power supply, Germany cable, 42mm adsorption platform, automatic feeding, Taiwan rail, energy saving fan

  The automatic sealing gasket cutting machine does not need to be punched. It only needs to import the data into the system to identify and cut the material. The automation of this step directly saves a lot of time and cost.

  The super nesting software is supplemented to complete the typesetting intelligently and accurately, without manual nesting. After a lot of tests, using the automatic cutting machine saves more than 10% of materials than manual labor. You can use this data to calculate how much you can save in a year.

  The cutting is more accurate. The sealing gasket has high requirements in this regard. If there is an error, it will not match, which affects many aspects. In the process of cutting, the manual punch has a higher probability of deviation, and the machine passes through the software system. , which can minimize the error.

  The machine is intelligent and automated, the operation is very simple, the number of workers required is small, and it can work continuously for 24 hours, getting rid of the problems of high labor cost and difficult recruitment.

Product advantages

  The above is the detailed introduction of manual cutting and sealing gasket cutting machine, if you want to know more, please contact us!

  AOL intelligent blade cutting machine has high precision and high efficiency. Our professional after-sales service can provide automatic cutting solutions for various industries.

For more information, please consult:

Email: info@aolcnc.com

Phone: +86-0531-88620680

WhatsApp/We Chat: 0086-18560162709

youtube: https://www.youtube.com/channel/UCDiNQSjBR5DsAX9QfkWF7AA

Website: http://www.aolcnc.com/

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