Air filter cotton automatic feeding vibration knife cutting machine
With the rapid development of the environmental protection industry and air purification equipment, the demand for air filter cotton processing has increased year by year. As a light, soft and porous material, air filter cotton has high requirements for cutting technology. Traditional manual cutting has low efficiency, poor precision and serious material waste. The vibration knife CNC cutting machine combined with the automatic feeding system provides an efficient and accurate intelligent solution for the filter cotton industry.
Detailed introduction
Air filter wool is a key material in various industries such as HVAC systems, automotive and industrial air filtration. Precision cutting of air filter wool is essential to ensure the efficiency and effectiveness of the filtration system. The oscillating knife cutting machine with drive wheel cutter and automatic feeding system provides an advanced solution for high-precision and efficient cutting of air filter wool, with a cutting speed of up to 1000 mm/s.
Parameters of air filter cotton automatic feeding vibration knife cutting machine:
Technical parameters / model | AOL-1625 | AOL-1825 |
Effective working area | 1600x2500mm | 1800x2500mm |
Multi-function tool | Pneumatic knife, projector,vibrating knife,Round knife | |
safety devices | Using infrared sensors, responsive, safe and reliable，Anti-collision system，Four corner emergency stop button | |
Cutting speed | 300-2000mm/s | |
Cutting thickness | ≤50mm Other thicknesses can be customized according to the material | |
Applicable materials | EPE, EPS, EVA, IXPE / XPE, PU foam, sponge, foam composite board, multi-layer composite lining board and other materials | |
Material fixing method | Vacuum partition adsorption | |
Transmission port | Network port | |
Transmission system | The X\Y axis is divided into two kinds of rack or belt | |
Rated power | 11kw | |
Rated voltage | 380V±10%/220V±10% Optional | |
Control System | Chinese and English LCD touch screen | |
Operating environment | import servo motor,high precision helical gear reducer,import rail,rack,sensor,low-voltage appliances,power supply, cable,42mm adsorption platform,automatic feeding,rail,energy saving fan | |
Support file format | AI、PLT、DXF、PDF、 PCE、XML | |
Overall size | 3600*2400*1250 | 3600*2600*1250 |
In actual processing, common difficulties of air filter cotton include:
The material is easy to deform: the structure is fluffy and elastic, and it is difficult to maintain size consistency through manual cutting.
Rough edges: thermal cutting is prone to melting, yellowing or burning.
Diverse sizes: various special-shaped patterns need to be mass-produced according to different air purification equipment.
High efficiency requirements: production is usually a batch order, and manual cutting cannot meet efficiency requirements.
Advantages of air filter cotton CNC cutting machine:
Precision and Accuracy:
The oscillating knife cutter with drive wheel cutting tool makes precise cuts, ensuring the air filter cotton fits perfectly into the filter system.
High speed operation results in clean and smooth edges, reducing the risk of wear.
Automatic feeding:
The automatic feeding system of this series of machines can continuously feed the roll air filter cotton, improving production efficiency. Automatic feeding reduces manual operation and improves the overall speed and productivity of the cutting process.
Versatility:
The machine can handle air filter cotton of various thicknesses and densities, suitable for a wide range of applications.
Its ability to cut complex shapes and patterns enhances the versatility of the cutting process.
Efficiency:
The drive wheel cutting tool improves cutting efficiency, greatly reducing the time required for cutting compared to traditional methods, and with cutting speeds of up to 1000mm/s, production efficiency is greatly improved.
Cost-effectiveness:
By minimizing material waste and reducing manual labor, these machines provide a cost-effective solution for cutting air filter cotton.
The durability of the drive wheel cutting tool reduces the need for frequent replacement and reduces maintenance costs.
Air filter cotton cutting process:
1. Material preparation
Install the air filter cotton roll to the automatic feeding rack, confirm that the tension is appropriate and the edges of the material are neatly aligned.
2. Drawing import
Import CAD drawings or DXF files through the control software, set the cutting path and process parameters (speed, amplitude, cutting depth, etc.).
3. Parameter setting
Set the cutting parameters on the control panel, and select the appropriate blade and vibration frequency according to the thickness of the filter cotton.
4. Automatic feeding
Start the automatic feeding device, and the material is automatically fed to the cutting area according to the set length and kept flat.
5. Start cutting
Start the cutting program, and the vibration knife automatically cuts the graphics according to the drawing. The equipment can support single-layer or multi-layer cutting at the same time to improve efficiency.
6. Finished product collection
After cutting, the automatic feeding system continues to feed, and the operator can collect the cut filter cotton products at the end, or connect the automatic collection device to complete the full process automation.
The vibration knife CNC cutting machine combined with the automatic feeding system provides an efficient, accurate and labor-saving overall solution for the air filter cotton industry. Replacing traditional labor with intelligent equipment not only improves product consistency and process quality, but also greatly reduces labor costs and material waste. It is an ideal choice for the intelligent upgrade of modern filter cotton processing companies.
To learn more about our oscillating knife cutters with drive wheel cutter and automatic feeding system and how they can enhance your air filter cutting process, please contact us or visit our website. Watch our detailed video demonstration to see the machine in action and gain a better understanding of its capabilities.
Packaging of cutting machine：
1. Outer packaging: standard sea-going export plywood box.
2. Inner packaging: stretch film and plastic film to prevent moisture.
If you have special requirements, we can negotiate in a friendly manner; if there is anything else you want to know, please contact us.
About warranty policy：
Our standard warranty period starts from the time of delivery. We provide you with a three-year warranty service and professional machine repair and maintenance
The update and maintenance of machine parts are sold to customers at the lowest price.
AOL smart blade cutting machine has high precision and high efficiency. Our professional after-sales service can provide automated cutting solutions for all walks of life.
If you need to know more about models, prices or operation videos, we suggest you contact us for on-site inspection and sample testing.
For more information, please consult:
Email: info@aolcnc.com
Tel: +86-531-88620680
WhatsApp/WeChat: 0086-18560162709
YouTube: https://www.youtube.com/channel/UCDiNQSjBR5DsAX9QfkWF7AA
Website: https://www.aolcnc.com/
