CNC Floor Mat Carpet Cutting Machine
The CNC floor mat carpet cutting machine is a high-end processing equipment that integrates intelligent typesetting, automatic identification, and precise cutting. It uses a high-frequency vibration knife to cut various carpets, such as bathroom carpets, kitchen carpets, sofa carpets, door mats, absorbent mats, coffee table mats, stair mats, elevator mats, tapestries, etc. The carpet cutting machine can be equipped with different blades to cut different types of carpets.
Detailed introduction
As the carpet and floor mat industry continues to develop towards personalized customization and efficient production, traditional manual cutting methods can no longer meet the high-standard and high-efficiency production needs. CNC floor mat cutting machines, with their automation, high precision and intelligence, are becoming key equipment for the industry’s transformation and upgrading.
The CNC floor mat and carpet cutting machine is a high-end processing equipment that integrates intelligent typesetting, automatic identification and precise cutting. It is mainly used for cutting floor mats and carpets of various materials.
Parameters of CNC floor mat carpet cutting machine:
Technical parameters / model | AOL-1625 | AOL-1825 |
Effective working area | 1600x2500mm | 1800x2500mm |
Multi-function tool | Pneumatic knife, projector,vibrating knife,Round knife | |
safety devices | Using infrared sensors, responsive, safe and reliable，Anti-collision system，Four corner emergency stop button | |
Cutting speed | 300-2000mm/s | |
Cutting thickness | ≤50mm Other thicknesses can be customized according to the material | |
Applicable materials | Plastic Carpet、lrregular Carpet、Chenille Carpet、Tufted Carpet、Plush Carpet、Chemical Fiber Carpet、PVC Carpet、Coil carpet、Wire Coil Carpet and other materials | |
Material fixing method | Vacuum partition adsorption | |
Transmission port | Network port | |
Transmission system | The X\Y axis is divided into two kinds of rack or belt | |
Rated power | 11kw | |
Rated voltage | 380V±10%/220V±10% Optional | |
Control System | Chinese and English LCD touch screen | |
Operating environment | import servo motor,high precision helical gear reducer,import rail,rack,sensor,low-voltage appliances,power supply, cable,42mm adsorption platform,automatic feeding,rail,energy saving fan | |
Support file format | AI、PLT、DXF、PDF、 PCE、XML | |
Overall size | 3600*2400*1250 | 3600*2600*1250 |
Five major challenges facing carpet manufacturers:
Problem 1: It is difficult to cut large-sized carpets; if large-sized carpets are cut manually, it will increase the difficulty of cutting, resulting in increased labor costs, poor cutting accuracy and low efficiency. At present, labor costs are getting higher and higher, which is a problem encountered by many carpet manufacturers.
Problem 2: Carpets vary in size, shape and color. In addition to some regular sizes, carpets and floor mats need to be customized according to different shapes. For special-shaped carpets like this, the difficulty of cutting will increase and the precision requirements are also very high. In addition, improper operation will also cause product defects.
Problem 3: It is difficult to recruit workers, the cost of workers is getting higher and higher, and it is becoming more and more difficult to recruit mature cutting workers. Many manufacturers are facing the problem of low production efficiency and inability to deliver on time. The departure of personnel will also affect the production progress, and the stability of production cannot be guaranteed.
Problem 4: Printed carpets are difficult to cut, manual cutting is not accurate, and material waste is serious. Printed carpet cutting is a difficult problem. If the cutting is not accurate and the layout is not accurate, the product quality will be unqualified and the material waste will be very serious.
Problem 5: Long-haired carpets are difficult to cut; long-haired carpets are easily damaged during the cutting process. Long-haired carpet is a very popular carpet style, but many manufacturers are reluctant to produce it because it is difficult to cut, the plush is damaged, and the appearance is affected, making the product uncompetitive!
Core function highlights of CNC floor mat carpet cutting machine:
1. Precision CNC cutting
Adopting servo motor + high-precision guide rail structure, the cutting accuracy can be controlled within ±0.1mm.
Supports complex graphics, special shapes, text, and splicing patterns with one click.
2. A variety of tools are available
Equipped with vibration knives, round knives, drag knives and other modules to meet the cutting needs of carpets of different thicknesses and hardnesses.
Optional automatic tool changing system for fast process switching.
3. Fully automatic typesetting and recognition
Built-in intelligent typesetting software to improve material utilization and support typesetting with drawings.
Configurable CCD camera to achieve automatic positioning and cutting of patterns, suitable for patterned carpets.
4. Automatic feeding system (optional)
Automatic loading/unloading to improve cutting efficiency, especially suitable for large-format and batch production.
5. Zero molds, flexible response to multiple orders
No need for traditional molds, saving mold costs.
One device can meet the customization needs of different customers, with strong flexibility.
Tools used by CNC floor mat carpet cutting machines during cutting:
Cutting tool:
The blade of the floor mat cutting machine is usually made of sharp, hard and wear-resistant tungsten steel. The cutting edge of the tool is precisely polished to ensure efficient cutting. If the blade breaks or is not sharp enough, the blade can be replaced. The blade vibrates up and down at high frequency or rotates at high speed to reduce cutting resistance, increase cutting speed, and improve the quality of the cutting edge. The blade cuts the carpet, and the cutting process is smoke-free, environmentally friendly, healthy and pollution-free.
Automatic feeding table:
The automatic feeding table is an integral part of this carpet CNC cutting machine, which ensures that the carpet is fed smoothly and continuously during the cutting process. The automatic feeding table ensures that the carpet fed into the cutting area is accurately positioned, which helps to improve efficiency. Continuous cutting of carpet rolls is achieved, reducing the labor intensity of workers.
Camera:
The role of the camera in the car floor mat cutting machine is to ensure that the tool moves along the printed path and accurately cuts the printed carpet. The camera captures a clear image of the carpet and then transmits it to the computer software for image processing. The software calculates the most effective path for the tool to cut the carpet and controls the movement of the vibrating knife along that path to form a precise and clean cut on the carpet.
Cutting process of CNC floor mat carpet cutting machine:
1. Place the carpet or fabric on the cutting table of the floor mat cutting machine. The table is a vacuum adsorption table that is used to fix the carpet and ensure that the carpet does not move during the cutting process.
2. First, you need to use the design software to create an electronic drawing of the cutting pattern. Then use the machine control software to open the electronic drawing and load it into the machine. The machine supports a variety of file formats, such as dxf, plt, dwg, etc.
3. For printed carpets, a visual system is required, which consists of a camera and software. The camera takes a photo of the printed carpet and sends the picture to the software. The software extracts the cutting contour based on the color difference and guides the machine to cut along the contour to cut out the required area.
4. Set the blade speed and cutting depth according to your specific requirements for carpet cutting
5. Press the “Start/Stop” button on the machine to start the cutting process. The vibrating knife will move back and forth to accurately cut the carpet, while the camera will guide it along the predetermined path to create a precise pattern or design.
6. After the cutting is completed, remove the finished product from the carpet cutting machine and check for any defects or inconsistencies. If the cut is not as expected, adjust the machine settings accordingly to improve the cut quality.
How to maintain?
About the packaging of cutting machine：
1. Outer packaging: standard seaborne export plywood box.
2. Inner packaging: stretch film and plastic film to prevent moisture.
If you have special requirements, we can negotiate in a friendly manner; if there is anything else you want to know, please contact us.
About warranty policy:
Our standard warranty period is calculated from the time of delivery completion. We provide you with a three-year warranty service and provide professional machine repair and maintenance
The update and maintenance of machine parts are sold to customers at the lowest price.
After-sales service of carpet CNC cutting machine:
1.AOL after-sales service team has more than 20 engineers.
2. There are at least 3 engineers for one agent/customer service, and they can all speak English.
3. We support a complete user manual, using videos and photos.
4. We support remote assistance to help you install and use the software.
5. We support 24*7 online guidance and service.
6. Our machine warranty is 3 years, except for felt, knives and blades, during this period, if there is any problem, we will replace a new one by DHL for free, and for knives, we will repair it for free within one year.
7. We promise to send out replacement parts within 24 hours.
8. We will form a service group for you, including AOL sales staff, AOL engineers, AOL sales managers, AOL sales directors and you (or your employees), if you have any questions, we will reply within 1 minute.
9. AOL software is upgraded for free for life.
CNC floor mat carpet cutting machines are revolutionizing the traditional production model of the carpet industry. It not only improves production efficiency, but also promotes the development of carpet customization, branding, and flexibility. If you are looking for a solution to improve the quality and efficiency of carpet cutting, this CNC cutting equipment is worth a deep understanding and application.
If you need product configuration recommendations, production line construction suggestions, or need to know more, I can continue to customize the content for you. Click here to contact us and explain your needs in detail. We will answer you in detail as soon as possible!
AOL smart blade cutting machine has high precision and high efficiency. Our professional after-sales service can provide automated cutting solutions for all walks of life.
For more information, please consult:
Email: info@aolcnc.com
Tel: +86-531-88620680
WhatsApp/WeChat: 0086-18560162709
YouTube: https://www.youtube.com/channel/UCDiNQSjBR5DsAX9QfkWF7AA
Website: https://www.aolcnc.com/
