Cutting technology of silicon fiber blanket CNC cutting machine

Silicon fiber blanket CNC cutting machine is a high-efficiency CNC cutting equipment designed for high-temperature thermal insulation materials, such as aluminum silicate fiber blanket, ceramic fiber blanket, glass fiber blanket, etc. The equipment integrates intelligent control system, high-definition CCD positioning system and high-frequency vibration knife cutting technology, which can achieve accurate, high-speed, smoke-free and burn-free cutting of flexible thermal insulation materials. It is widely used in the processing of refractory thermal insulation components in industries such as power, metallurgy, aerospace, military industry, automobile, shipbuilding and building materials.

Detailed introduction

Silica fiber blankets (also called aluminum silicate needled blankets or silica fiber blankets) are widely used in applications such as fireproofing and thermal insulation, high temperature sealing and furnace linings.

Silicon fiber blanket CNC cutting machine is an intelligent cutting equipment specially designed for flexible high temperature insulation materials such as aluminum silicate ceramic fiber blanket and silicon fiber blanket. It adopts high frequency vibration knife cold cutting technology, with precise cutting without smoke and burrs, and is widely used in power, metallurgy, aerospace, automobile, building materials and other industries.

Parameters of Silicon Fiber Blanket CNC Cutting Machine:

Technical parameters / model	AOL-1625	AOL-1825
Effective working area	1600x2500mm	1800x2500mm
Multi-function tool	Pneumatic knife, projector,vibrating knife,Round knife
safety devices	Using infrared sensors, responsive, safe and reliable，Anti-collision system，Four corner emergency stop button
Cutting speed	300-2000mm/s
Cutting thickness	≤50mm Other thicknesses can be customized according to the material
Applicable materials	EPE,EVA, EPS, XPE, EPP, EPS, PET, PE, Polyethylene foam, Corrugated carton, Honeycomb paper, Cardboard, and etc
Material fixing method	Vacuum partition adsorption
Transmission port	Network port
Transmission system	The X\Y axis is divided into two kinds of rack or belt
Rated power	11kw
Rated voltage	380V±10%/220V±10% Optional
Control System	Chinese and English LCD touch screen
Operating environment	import servo motor,high precision helical gear reducer,import rail,rack,sensor,low-voltage appliances,power supply, cable,42mm adsorption platform,automatic feeding,rail,energy saving fan
Support file format	AI、PLT、DXF、PDF、 PCE、XML
Overall size	360024001250	360026001250

Although ceramic fiber blanket is soft and flexible, it is not easy to cut it into different thicknesses. Customers often encounter problems such as fiber dragging, incomplete cutting and blade wear. This article will record the complete guide in detail to answer customers’ concerns.

Why use an oscillating knife cutter to cut silicone fiber blanket material?

CNC oscillating knife cutting machines are designed for non-metallic, fiber and flexible insulation materials. They provide cold cutting without thermal distortion and ensure clean edges even with thick or low density fiber blankets.

Features of Silicon Fiber Blanket CNC Cutting Machine Equipment:

1. Efficient cutting, improved production capacity
Adopting high-speed vibration knife technology, the cutting speed is up to 600mm/s. With the optimized layout software, it can realize intelligent nesting, improve material utilization by more than 15%, and greatly reduce manual layout and material waste.
2. Precise control, extremely low error
Equipped with high-precision servo motor and synchronous gear transmission structure, the error is controlled within ±0.1mm, ensuring that each fiber blanket is cut and formed to the same standard.
3. Cold cutting process, no heat damage
The cold cutting method of the blade completely avoids the problems of edge melting, smoke and dust pollution caused by traditional hot cutting, and is suitable for working conditions with extremely high requirements for edge quality.
4. Modular structure, flexible customization
Supports customized cutting width (such as 1600mm/2000mm/2500mm/customized), multi-tool combination, CCD visual positioning system, multi-layer feeding structure, etc., to meet the production needs of different enterprises.
5. Intelligent control system
Equipped with Chinese/English touch screen operation interface, embedded automatic path generation function. It supports direct import of DXF/PLT drawings and is compatible with mainstream CAD drawing software on the market. It is easy to operate and has low learning cost.

Silicon fiber blanket cutting tool configuration:

Use a high-amplitude pneumatic oscillating cutter
Due to the flexibility and fiber density of ceramic fiber blankets, we recommend using a pneumatic oscillating cutter with an amplitude of 8-10 mm. This reduces blade resistance and prevents material stretching during cutting.
Choose the right vibration frequency
Many users overlook this detail. Pneumatic cutters typically offer:
Low frequency: 8,000 times/minute
High frequency: 14,000 times/minute

It is important to note that the thickness of the ceramic fiber blanket directly affects its cutting difficulty. It is worth noting that thinner materials are denser, while thicker materials tend to be softer and have a higher fiber content.

With the widespread application of high-temperature thermal insulation materials in industry, traditional manual cutting methods can no longer meet the needs of high-efficiency, high-precision, and large-scale processing. The emergence of silicon fiber blanket CNC cutting machines not only improves production efficiency and material utilization, but also promotes the development of the thermal insulation material industry towards intelligence, automation, and standardization.

After the machine is finished working.
1. Power off. First turn off the power of the acoustic panel cutting machine. Then turn off the power of the machine.
2. Clean. Remove the debris and material powder on the surface of the machine and clean the work surface.

Packaging of cutting machine：

1. Outer packaging: standard sea-going export plywood box.
2. Inner packaging: stretch film and plastic film to prevent moisture.
If you have special requirements, we can negotiate in a friendly manner; if there is anything else you want to know, please contact us.

About warranty policy：

Our standard warranty period starts from the time of delivery. We provide you with a three-year warranty service and professional machine repair and maintenance
The update and maintenance of machine parts are sold to customers at the lowest price.

AOL smart blade cutting machine has high precision and high efficiency. Our professional after-sales service can provide automated cutting solutions for all walks of life.

If you need to know more about models, prices or operation videos, we suggest you contact us for on-site inspection and sample testing.

For more information, please consult:
Email: info@aolcnc.com
Tel: +86-531-88620680
WhatsApp/WeChat: 0086-18560162709
YouTube: https://www.youtube.com/channel/UCDiNQSjBR5DsAX9QfkWF7AA
Website: https://www.aolcnc.com/