Intelligent cutting equipment-Cylinder head gasket cutting machine
The cylinder head gasket cutting machine adopts advanced digital control system and high-frequency vibration knife cutting technology, which can efficiently cut various non-metallic gasket materials, such as graphite composite gaskets, asbestos-free sheets, rubber sheets, polytetrafluoroethylene (PTFE), aramid fiber sheets, composite cork gasket materials, etc. The equipment does not require molds and supports direct cutting after the drawings are imported, which is particularly suitable for the flexible production needs of small batches and multiple varieties.
Detailed introduction
In the manufacturing and maintenance of modern automobile engines, engineering machinery, ship power and other power equipment, cylinder head gaskets, as important sealing components, play a key role in sealing high-temperature and high-pressure gases and blocking the leakage of coolants and lubricating oils. Due to its extremely high requirements for sealing performance and dimensional accuracy, traditional manual or mold stamping and cutting methods have been difficult to meet the needs of fast delivery and flexible production. Cylinder head gasket cutting machines, as a high-precision CNC cutting equipment designed specifically for the seal industry, came into being and are widely used in seal manufacturers, auto parts factories, maintenance centers and custom processing fields.
Cylinder head gasket cutting machines are suitable for cutting various non-metallic gasket materials. For example: rubber gaskets, silicone gaskets, asbestos gaskets, asbestos rubber gaskets, flexible graphite gaskets, polytetrafluoroethylene gaskets (PTFE), soft PVC gaskets, PET, asbestos-free gaskets, Teflon gaskets, leather gaskets, paper gaskets, etc.
There are many machines on the market that can cut gaskets. Some are small manual gasket cutting machines, and some are gasket die cutting machines. But some machines require mold preparation. Making molds is time-consuming and labor-intensive, and lacks flexibility. This cylinder head gasket cutting machine can cut non-metallic gaskets of various thicknesses. There is no need to open a mold. Just download the design drawing to the computer and you can cut gaskets of any size and shape.
Parameters of cylinder head gasket cutting machine:
Technical parameters / model | AOL-1625 | AOL-1825 |
Effective working area | 1600x2500mm | 1800x2500mm |
Multi-function tool | Pneumatic knife, projector,vibrating knife,Round knife | |
safety devices | Using infrared sensors, responsive, safe and reliable，Anti-collision system，Four corner emergency stop button | |
Cutting speed | 300-2000mm/s | |
Cutting thickness | ≤50mm Other thicknesses can be customized according to the material | |
Applicable materials | Asbestos gaskets, rubber gaskets, asbestos-free board gaskets, aramid gaskets, cylinder gaskets, rubber gaskets, cotton rubber gaskets, silicone gaskets and other materials | |
Material fixing method | Vacuum partition adsorption | |
Transmission port | Network port | |
Transmission system | The X\Y axis is divided into two kinds of rack or belt | |
Rated power | 11kw | |
Rated voltage | 380V±10%/220V±10% Optional | |
Control System | Chinese and English LCD touch screen | |
Operating environment | import servo motor,high precision helical gear reducer,import rail,rack,sensor,low-voltage appliances,power supply, cable,42mm adsorption platform,automatic feeding,rail,energy saving fan | |
Support file format | AI、PLT、DXF、PDF、 PCE、XML | |
Overall size | 3600*2400*1250 | 3600*2600*1250 |
Main features of cylinder head gasket cutting machine:
High Speed
Advanced CNC System: Equipped with advanced computer numerical control system, it is user-friendly and supports Ethernet connection for seamless operation
Environmental Protection: The machine will not cause air pollution when running, will not produce burnt edges, and ensures uniform color of cut materials.
Precision and Efficiency: Designed to cut soft materials with perfect edges and corners, maintaining high precision and efficiency
High-quality components: Adopt imported servo motors and drives to ensure fast and high-precision cutting speed
Versatile Tool Options: The machine can be equipped with a variety of tools to meet different cutting requirements, enhancing its versatility
Safety and Compliance: Adopt special safety sensing devices that meet European safety standards to ensure safe operation.
Cylinder head gasket cutting machine applicable material range:
Material Name | Illustrate |
Asbestos-free gasket | Environmentally friendly material, widely used in automotive and industrial seals |
Graphite composite gasket | High temperature and corrosion resistance, used for sealing in high temperature areas of engines |
Rubber | Suitable for high pressure sealing systems |
PTFE material | Strong chemical resistance, suitable for corrosive environments |
Cork rubber gasket | Good elasticity, suitable for compression sealing |
Oil resistant sealing material | Used in engine oil seals, gearboxes, etc. |
Cylinder head gasket cutting machine can be used in the following industries and typical cases:
Automobile manufacturing and maintenance: suitable for processing of seals such as cylinder heads, intake and exhaust manifolds, and oil pan gaskets;
Seal processing plant: quickly customize non-metallic seals of various specifications;
Ship and engineering machinery power systems: flexible production of large power seals;
Mold replacement field: suitable for personalized small batch processing to shorten the production cycle.
Maintenance tips for cylinder head gasket cutting machine:
Daily maintenance: Turn on the air pump, computer and software in turn, and finally turn on the control box. Please operate in reverse order when shutting down.
Cleaning: Clean the machine tool and guide rails every day to keep the bed clean.
Weekly maintenance: Thoroughly clean the horizontal and vertical guide rails and transmission racks, and apply lubricating oil as needed.
Power management: If the machine tool is not used for a long time, please turn off the power to prevent unauthorized operation.
The cylinder head gasket cutting machine is an important tool for the seal industry to move towards intelligent manufacturing. It combines the three advantages of high-precision cutting, flexible production and automatic control to bring enterprises a more efficient, low-cost and more reliable seal processing solution. If your company is facing problems such as high mold costs, insufficient processing accuracy and slow order delivery, you may wish to introduce this modern CNC equipment to start a new era of intelligent seal manufacturing.
Packaging of cutting machine：
1. Outer packaging: standard sea-going export plywood box.
2. Inner packaging: stretch film and plastic film to prevent moisture.
If you have special requirements, we can negotiate in a friendly manner; if there is anything else you want to know, please contact us.
About warranty policy：
Our standard warranty period starts from the time of delivery. We provide you with a three-year warranty service and professional machine repair and maintenance
The update and maintenance of machine parts are sold to customers at the lowest price.
AOL smart blade cutting machine has high precision and high efficiency. Our professional after-sales service can provide automated cutting solutions for all walks of life.
If you need to know more about models, prices or operation videos, we suggest you contact us for on-site inspection and sample testing.
For more information, please consult:
Email: info@aolcnc.com
Tel: +86-531-88620680
WhatsApp/WeChat: 0086-18560162709
YouTube: https://www.youtube.com/channel/UCDiNQSjBR5DsAX9QfkWF7AA
Website: https://www.aolcnc.com/
