Intelligent cutting solution for automotive leather interior

Comparison of advantages of CNC cutting machines for car leather interior (compared with traditional manual cutting)

The challenges faced by leather car interior manufacturers are as follows:

1. Poor cutting effect of die cutting, high storage cost of die cutting;
2. Profit is restricted by order diversity, and the space is getting smaller and smaller;
3. Failure to meet customer customization requirements and miss orders;
4. Low efficiency of manual typesetting, unsatisfactory utilization, and further loss of profits;
5. The traditional production model is inefficient, with long delivery time and weak competitiveness;
6. It is difficult to recruit skilled workers, and the training time for new workers is long, with many uncontrollable factors;
7. Frequent “arguments” with leather suppliers, no evidence, and no traceability:
8. The traditional production model has many processes, scattered division of labor, and procrastination in each link affects each other, resulting in an unsmooth operation process:
9. The traditional production model relies too much on manual labor, with high error rate and high defect rate;
10. Relying on manual statistics, data collection is delayed, inefficient, and prone to errors.

How does the CNC cutting machine for automotive leather interior change your production methods?

1. With the Canon camera system and the intelligent recognition software module, the leather contour can be identified within seconds and displayed synchronously with high-definition projection.
2. Defects are marked with different colors, and the intelligent recognition software module automatically identifies the grade. The color corresponding to each grade is customized by the operator. If the brand or type of pen is changed, it can be redefined, which is flexible and fast.
3. Intelligent reminder of leather grade, the standard is customized by the operator, and it will be automatically prompted if it does not meet the standard, so that negotiations with suppliers are reasonable.
4. The server parallel layout does not occupy the machine computer. The instructions are issued from the machine computer and calculated by the server. The results are directly fed back to the machine computer without the need to operate two computers. High-performance server multi-threaded computing significantly improves the utilization rate of leather.
5. The layout conditions are specified by the operator, which is convenient for adjustment according to different leather materials, different styles and different needs, and the layout results are more reasonable. The calculation is strictly based on the set conditions, and there will be no common errors or violations in the manual mode.
6. Intelligent monitoring of layout results, the standard is customized by the operator, and the leather utilization rate is not up to standard, and the operator will automatically prompt whether to re-layout to obtain better utilization.
7. The whole machine flow channel conveyor belt design, accurately conveying from the photo area to the cutting area, eliminating the need for secondary leather laying.
8. Double knife heads asynchronous and efficient cutting, accurate and beautiful effect, improve the quality of finished products.
9. Energy-saving partition adsorption, automatically adjust the wind force according to needs, and save energy costs to the greatest extent.
10. One-click export of detailed reports, data at a glance, easy to statistical analysis.
11. Multiple machine applications, you can install the “intelligent cutting big data analysis system”, summarize data, and seamlessly connect with the enterprise’s ERP/MES system.
12. Eliminate the knife die, flexibly respond to various orders of different sizes, efficient production capacity, save personnel, intelligent layout, and energy-saving materials.