Rock wool insulation CNC cutting machine

The Rockwool Insulation CNC Cutting Machine is an intelligent cutting device designed specifically for insulating materials such as rockwool, glasswool, mineral wool, and phenolic board. It utilizes a combination of vibrating blade cutting technology and a CNC control system. Drawing data is input via a computer for automated layout and precise cutting. It can process a variety of shapes, including straight lines, special shapes, and curved surfaces, without the need for molds.

For more information, please read the following details!

Detailed introduction

Rockwool, also known as asbestos, is widely used for thermal and acoustic insulation in the construction and industrial sectors. However, cutting rockwool insulation panels into precise shapes and sizes can be challenging, especially when the material is thick (2 inches or more) and needs to accommodate custom panels or curved designs.

Our CNC oscillating knife cutting machine provides a clean, efficient, fully digital cutting solution for rockwool and other insulation materials.

Rock wool insulation CNC cutting machine

Parameters of rock wool insulation CNC cutting machine:

Technical parameters / model

AOL-1625

AOL-1825

Effective working area

1600x2500mm

1800x2500mm

Multi-function tool

Pneumatic knife, projector,vibrating knife,Round knife

safety devices

Using infrared sensors,  responsive, safe and reliable,Anti-collision system,Four corner emergency stop button

Cutting speed

300-2000mm/s

Cutting thickness

≤50mm Other thicknesses can be customized according to the material

Applicable materials

EPE,EVA, EPS, XPE, EPP, EPS, PET, PE, Polyethylene foam, Corrugated carton, Honeycomb paper, Cardboard,rock wool, and etc

Material fixing method

Vacuum partition adsorption

Transmission port

Network port

Transmission system

The X\Y axis is divided into two kinds of rack or belt

Rated power

11kw

Rated voltage

380V±10%/220V±10% Optional  

Control System

Chinese and English LCD touch screen  

Operating environment

import servo motor,high precision helical gear reducer,import rail,rack,sensor,low-voltage appliances,power supply, cable,42mm adsorption platform,automatic feeding,rail,energy saving fan

Support file format

AI、PLT、DXF、PDF、 PCE、XML

Overall size

3600*2400*1250

3600*2600*1250

The fibrous texture of rock wool makes it difficult to cut accurately using hand tools or saws. Common problems include:

Dust and fiber release during cutting

Rough edges and inconsistent sizes

Slow manual processing

Health and safety risks of airborne fibers

For manufacturers or contractors processing rock wool in large quantities (e.g., 4-foot by 2-foot, 2-inch thick panels), automation is key to improving efficiency and quality.

AOL CNC oscillating knife cutting machines use high-frequency blade vibration rather than heat or friction, ensuring smooth, dust-free cuts without material deformation.

Key Features:

Suitable for rock wool, glass wool, acoustical insulation, and foam insulation

Supports insulation thicknesses of 2 inches (50 mm) or greater

High-precision servo control ensures consistent cutting accuracy

Automatic nesting software reduces material waste

Digital design import (DXF/PLT) for custom shapes

No smoke, burn marks, or odor

Application scenarios of rock wool insulation materials:

1. Building Insulation Engineering

Rock wool boards are used for exterior wall insulation, roof insulation, curtain wall fireproofing, and other applications. CNC cutting machines can quickly customize rock wool boards of varying thicknesses and shapes, improving construction and assembly precision.

2. HVAC Duct Insulation Processing

Rock wool and phenolic boards are commonly used as insulation layers in air conditioning duct manufacturing. CNC cutting machines can form and cut complex duct shapes, such as corners, joints, and arcs, in a single operation, significantly improving ductwork factory production efficiency.

3. Shipbuilding and Industrial Insulation

Ship cabins and piping equipment often require custom-shaped insulation components. This equipment can precisely cut complex structures according to CAD drawings, ensuring a secure fit and meeting fireproofing standards.

4. Fireproof and Soundproofing Material Production

Rock wool and glass wool possess excellent fireproofing and soundproofing properties. Intelligent cutting machines enable mass production of products such as soundproof wall panels, acoustic ceiling panels, and fireproof door filling materials.

Sound insulation and heat insulation industry

 

With the promotion of intelligent manufacturing and green buildings, the application of rock wool CNC cutting technology will become more extensive, providing solid support for enterprises to reduce costs and improve competitiveness.

If your business deals with rock wool or similar insulation materials and you are looking for a clean, efficient, and precise method of cutting, a CNC vibrating knife cutter is your best choice.

After the machine is finished working.
1. Power off. First turn off the power of the acoustic panel cutting machine. Then turn off the power of the machine.
2. Clean. Remove the debris and material powder on the surface of the machine and clean the work surface.

Packaging of cutting machine:

1. Outer packaging: standard sea-going export plywood box.
2. Inner packaging: stretch film and plastic film to prevent moisture.
If you have special requirements, we can negotiate in a friendly manner; if there is anything else you want to know, please contact us.

About warranty policy:

Our standard warranty period starts from the time of delivery. We provide you with a three-year warranty service and professional machine repair and maintenance
The update and maintenance of machine parts are sold to customers at the lowest price.

AOL smart blade cutting machine has high precision and high efficiency. Our professional after-sales service can provide automated cutting solutions for all walks of life.

If you need to know more about models, prices or operation videos, we suggest you contact us for on-site inspection and sample testing.

For more information, please consult:
Email: info@aolcnc.com
Tel: +86-531-88620680
WhatsApp/WeChat: 0086-18560162709
YouTube: https://www.youtube.com/channel/UCDiNQSjBR5DsAX9QfkWF7AA
Website: https://www.aolcnc.com/

FAQ:

Q1:Can a CNC cutting machine cut high-density rock wool insulation accurately?

A1:Yes. A CNC oscillating knife cutting machine can cut both low-density and high-density rock wool insulation with high precision.

Q2:Will cutting rock wool create a lot of dust?

A2:Rock wool naturally generates some fibers during processing, but a professional CNC cutting machine significantly reduces airborne dust compared to manual cutting.

Q3:What thickness of rock wool can the machine cut?

A3:The cutting thickness depends on the machine configuration and the density of the material. Most CNC oscillating knife cutters can process rock wool insulation ranging from a few millimeters up to 100 mm or even thicker with the appropriate cutting tools. Custom configurations are available for thicker insulation boards.

Q4:Can the machine cut different shapes without changing tools?

A4:Yes. The CNC system reads CAD or DXF design files and automatically follows the cutting path, allowing it to produce straight lines, circles, curves, holes, bevels, and complex custom profiles without changing tools. This makes it suitable for customized insulation parts and small-batch production.

Q5:How can a CNC cutting machine reduce material waste?

A5:The machine uses automatic nesting software to arrange parts efficiently on each sheet of rock wool. By optimizing the cutting layout and maintaining precise cutting accuracy, manufacturers can reduce scrap, improve material utilization, and lower overall production costs.

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