Using CNC equipment for precision cutting can help improve the overall insulation cutting process.
The main advantages of cutting rubber insulation:
Clear cuts and no material tearing
Nested process reduces waste
Faster cutting
Increase productivity for large projects and repeatable parts
Improve overall product quality
No need to cut templates
Less likely to make mistakes
High precision for small parts
What industries do we support with CNC cutting of insulation materials?
HVAC – heating and ventilation
Gaskets for the HVAC Industry
AHU – Air Handling Unit – Internal soundproofing, thermal insulation and frost protection
Ventilation unit with heat recovery
Automobile industry
Truck and car insulation
Machine builder
Insulation contractor providing precision cut sections for elbows, valves, T-pieces, flanges and other parts
Cladding companies using aluminum, powder coated or GRC cladding for sound insulation
Turbine Insulation Blanket Cutting Materials
CNC cutting of insulation materials to support your industry
How can your industry benefit from CNC cutting with our insulation materials?
You don’t need to worry about waste and scraps from insulation cutting.
Additionally, you save storage and processing space. You don't need to store large pallets of insulation raw materials. We can further support you with on-time delivery.
Additionally, you don’t need to hire additional people to perform the cutting work.
To sum up, CNC cutting of insulation materials brings many benefits to various businesses.
What shapes can our CNC insulation cutting machine cut for you?
The limits are our imagination and material properties. Most customers require complex shapes of CNC cut insulators. These CNC cut parts fit into tight spaces on a variety of equipment. CNC cut insulators are available in rectangular, triangular, round, trapezoidal, diamond, star, gear or Z, C, U or many other shapes.
What is the process of CNC cutting insulation materials?
Often the customer has a specific design for the manufactured insulation. This makes the whole process much easier. We receive digital drawings, specifications and bills of quantities. These data are checked by the estimating team. If we have some complex requirements, sometimes we do a CNC cutting trial run or do some prototyping. From time to time, clients are invited to exchange ideas with our team.
Once the design and all material properties are determined, we can prepare the final version of the CAD drawing.
Next, the drawings are also processed through nesting software, which positions the cut parts in a way that maximizes the use of insulation material and minimizes waste.
The CNC cutting operator downloads the required drawings to the local computer that manages the CNC cutting machine. Spread the material flatly on the cutting surface. CNC operator checks alignment of rubber insulation. Our machine tool will vacuum the cutting material to ensure that the material does not move back and forth and affect the cutting accuracy.
Once the equipment is aligned and calibrated, cutting of prefabricated insulation can begin. The blade guided by the CNC machine cuts the shape according to the predefined design.
What are your requirements for CNC cut rubber insulation? Or if you want to know more about CNC cutting equipment, you can contact us and we will give you detailed answers as soon as possible!
