Gasket is a kind of sealing spare parts used in machinery, equipment and pipelines as long as there is fluid. It uses internal and external materials to play a sealing role. It is made of metal or non-metal plate material by cutting, punching or cutting and other processes.
Gaskets are divided into metal and non-metallic materials. Metallic gaskets include copper gaskets, stainless steel gaskets, iron gaskets, aluminum gaskets, etc. Non-metallic materials include: asbestos gaskets, non-asbestos gaskets, paper gaskets, rubber gaskets, etc. Regardless of whether it is a metal or non-metallic gasket, although the material is different, the processing method is the same, and it needs to be made by cutting, punching or cutting. What I want to discuss with you today is the cutting and cutting of non-metallic gaskets.
At present, a device with a high usage rate for cutting sealing gaskets is a punch press. Briefly introduce the cutting process of this equipment. Taking the sealing gasket for cutting bottle caps as an example, first of all, it is necessary to calculate the size of the gasket before making it. The corresponding mold is produced, and then the mold is opened according to the size of the gasket, and then the raw material of the gasket is put into the mold, punched by equipment, and processed into a gasket after applying pressure. Through the above introduction, it is not difficult to find that the complex process is the short board of the punch cutting gasket. A small custom requires a lot of time to process the mold, and the price of the mold is naturally not cheap. Therefore, it not only requires a lot of labor, but also additional costs. If you do small batch production customization, you can't make much money at all. Therefore, the punch cutting gasket actually limits the development and production speed to a large extent. So how can we say goodbye to the cutting method of die stamping and cut gaskets more efficiently? Next, let's talk about what convenience the gasket cutting machine can bring us.
Parameters of automatic gasket cutting machine:
|Cutting tool configuration
|Oscillating knife or drag knife or round knife
|Panasonic servo motor, high precision helical gear reducer, Taiwan Yintai rail, Germany Henryan rack, Omron sensor, Schneider low-voltage appliances, Taiwan Mingwei power supply, Germany cable, 42mm adsorption platform, automatic feeding, Taiwan rail, energy saving fan
The automatic sealing gasket cutting machine does not need to be punched. It only needs to import the data into the system to identify and cut the material. The automation of this step directly saves a lot of time and cost.
The super nesting software is supplemented to complete the typesetting intelligently and accurately, without manual nesting. After a lot of tests, using the automatic cutting machine saves more than 10% of materials than manual labor. You can use this data to calculate how much you can save in a year.
The cutting is more accurate. The sealing gasket has high requirements in this regard. If there is an error, it will not match, which affects many aspects. In the process of cutting, the manual punch has a higher probability of deviation, and the machine passes through the software system. , which can minimize the error.
The machine is intelligent and automated, the operation is very simple, the number of workers required is small, and it can work continuously for 24 hours, getting rid of the problems of high labor cost and difficult recruitment.
The above is the detailed introduction of manual cutting and sealing gasket cutting machine, if you want to know more, please contact us!
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